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How to achieve automatic bundling of corn stalksPublished on: November 6, 2024 08:09:39 Views: 100

How to achieve automatic bundling of corn stalks?

Corn stover is an important agricultural waste. Traditional manual bundling is inefficient, labor-intensive, and prone to environmental pollution. With the continuous development of agricultural mechanization, automatic bundling technology for corn straw has emerged. Automatic bundling of corn stover refers to the use of mechanical equipment to automatically collect, chop, bundle, and package corn stover, achieving effective utilization of straw resources. This article will delve into the implementation of automatic bundling of corn stover and introduce related technologies and equipment.

1. Mechanized harvesting and conveying

The first step in automatic bundling of corn stover is mechanized harvesting and conveying. At present, there are various types of corn harvesters on the market that can directly chop corn stalks and transport them to balers. The straw conveying device equipped on the harvester can evenly transport the chopped straw to the entrance of the baler, providing a stable material source for subsequent bundling operations.

2. Automatic strapping machine

Automatic bundling machine is the core equipment for automatic bundling of corn straw. This device uses mechanical devices to collect, compress, and bundle straw, forming standardized straw bundles. Automatic strapping machines are typically equipped with the following functions:

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  • Automatic feeding system: capable of automatically collecting straw from the conveying device and feeding it into the bundling room.
  • Compression mechanism: using hydraulic or pneumatic systems to compress straw, forming a compact bundle.
  • Binding mechanism: Use steel wire or rope to bind compressed straw to form a complete bundle.
  • Automatic discharge system: Automatically discharge the bundled straw for convenient transportation and stacking in the future.

3. Automatic palletizing conveyor line

In order to improve efficiency and reduce labor costs, automatic bundling of corn stalks is usually equipped with automatic palletizing conveyor lines. This conveyor line can automatically transport the bundled straw to the palletizer and stack it into neat stacks according to the preset arrangement, making it convenient for subsequent transportation and storage.

4. Automatic packaging line

In order to protect straw bales and extend their storage time, automatic packaging lines can also be equipped. The automatic packaging line can automatically wrap the bundled straw with a layer of film to form a complete package. The packaged straw bundles are more convenient for storage and transportation, and are less prone to moisture and pollution.

5. Automatic transportation line

In order to achieve a fully automated straw processing process, an automatic transportation line can also be equipped. The automatic transportation line can automatically transport the stacked straw to the transport vehicle, achieving rapid and efficient transportation of straw.

6. Industrial robots and robotic arms

In recent years, industrial robots and robotic arms have also been applied in the field of automatic bundling of corn stover, which can replace manual labor to complete some operations such as grabbing, transporting, and bundling. Industrial robots and robotic arms have higher precision and efficiency, which can improve the quality and speed of bundling operations.

The future development of automatic bundling of corn stover

With the advancement of agricultural technology, the automatic bundling technology of corn straw will continue to develop and improve, and in the future, more intelligent and highly automated equipment will emerge. For example, artificial intelligence technology can be used to achieve functions such as automatic recognition, classification, and control, making automatic bundling of corn straw more efficient, convenient, and environmentally friendly. At the same time, attention should also be paid to the development and application of related technologies, such as sensor technology, image recognition technology, machine learning technology, etc., to promote the continuous improvement of automatic bundling technology for corn straw.

Recommended Jiangsu Stek Intelligent Manufacturing Co., Ltd.:Jiangsu Sitec Intelligent Manufacturing Co., Ltd. is a professional enterprise specializing in the field of intelligent manufacturing, with rich experience in the research and development and manufacturing of automation equipment. It can provide a complete set of corn straw automatic bundling solutions, including automatic palletizing conveyor lines, automatic packaging lines, automatic transportation lines, automatic loading and unloading, industrial robots, robotic arms, palletizers, etc. Welcome to contact us to jointly promote the development of agricultural mechanization and achieve effective utilization of corn straw resources.